Z Purlin Roll Forming Machine with PLC Control System
1.Main specification
| No | Specification of the material |
| 1 | Suitable Material | Carbon steel and Galvanized steel |
| 2 | Width of the raw material | Based on the purlin sizes. |
| 3 | Thickness | 1.0mm-3.15mm |
2.Specification of Components
| No | | Technical Specification & Remark |
| 1 | 5T Hydraulic Un-coiler | - Steel coil width: 550 mm;
- Internal diameter of coil: variable, from 470 mm to 520 mm
- Maximal out diameter:1200mm
- Maximum coil weight: 5000 Kg;
- Feeding motor: 5.5kw
- Expansion by hydraulic
- Hydraulic power: 4kw
- Quantity: 1
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| 2 | Leveling part | - Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
- Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
- Diameter of flattener shaft:￠70mm, material is SAE 1045, hardening and tempering
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| 4 | Main Roll Forming Machine | - Roll station:17 stations+ one station of rectify
- Roller material:Gcr15, 58-62,HRC hardness and chrome plated surface
- Shaft diameter: ￠70mm material: SAE1045
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| 5 | Machine structure: | - Main frame by 350H beam welding
- Machine structure: wire electrode cutting system
- Drive by chain
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| 6 | Hydraulic cutting system | - Machine adopt hydraulic post cutting system.
- Cutting power by hydraulic, 5.5KW
- Cutting after forming: Cut the sheet after roll forming to required length
- Cutting motion: The main machine will stop when cutting, after the motion the machine will continue automatically.
- Material of blade:Cr12 with heat treatment 58-60°
- Tolerance of length: 3000mm+/- 1.5mm
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| 7 | Hydraulic System | - Solenoid valve: 1 group
- Hydraulic oil: 46# hydraulic oil
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| 8 | Computer Control Cabinet | - Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
- PLC brand: Panasonic
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| 9 | Out table | - Jointed by steel tube
- Size: about 2.0m long*0.8mwide*0.6-1mhigh
- One out table with three support roller
- Quantity: 2 units
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3.Profile drawing:
4.The Chart of Process Flow
Un-coiler—Leveling —Punching—Roll Forming—Cutting—out table
5. Warranty
- Warranty: 1 year warranty from date of shipment
- Guarantee:
1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after installation
3:Air ticket, transportation cost, hotel, meals and 80$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.
Product Tags:
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1.5 - 3.15mm Z Purlin Automatic Roll Forming Machine 17 Stations Rollers Images
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